1 of 6 verified cards · See all · Pick yours

Tesla

Model X (2016-2021)

High-voltage disable steps, no-cut zones, wait times, and firefighting quick-reference for safely dismantling the 2016-2021 Tesla Model X (BEV), sourced from the OEM Emergency Response Guide.

BEV · Battery Electric400V system
2

Wait

minutes

after 12V cut before HV contact

Do not touch HV components until wait time has passed

FRONT

12V112V

MID

HV pack

REAR

HV pack zone12V batteryHV disable loop / service plug
  • 1Front-trunk First Responder Loop — under the access panel (open hood, pull access panel up to release clips). The ONLY loop. Double-cut and remove a section. Side not specified by OEM.
  • 12V12V battery — under the hood, separate plastic access panel. Powers the HV contactors.

Schematic zones only — front/mid/rear are approximate. Verify exact locations against the OEM Emergency Response Guide.

First 10 minutes — pre-flight

Before you touch the vehicle. Run this once for every inbound EV or hybrid.

  1. Park downwind, on level ground

    If the pack is in thermal runaway it will vent flammable + toxic gas. Stay upwind. Block wheels.

  2. PPE on: HV-rated gloves, safety glasses, no jewelry

    Class 0 (1000V) rubber insulating gloves with leather over-protectors are the floor for any HV work.

  3. Walk-around: damage scan + signs of pack compromise

    Coolant pooling, white smoke/vapor, hissing, bulging panels, exposed orange cables, or chemical smell = stop. Treat as live and call OEM hotline.

  4. Confirm the vehicle is this card (year, make, model)

    Pack location and disable procedure differ between generations. Use the distinguishing visual to be sure.

  5. Locate your fire suppression and first-aid kit before starting

    Water is the only effective agent on Li-ion. Dry chemical, foam, and CO₂ will not stop a runaway. Have ≥250 gallons accessible.

HV Disable

  1. Primary
    Cut the FRONT-TRUNK FIRST RESPONDER LOOP and double-cut it to remove an entire section (prevents accidental reconnection). This shuts down the HV system OUTSIDE the HV battery and disables the SRS / airbag components.

    Front trunk (frunk), under the access panel. OEM steps: (1) open the hood; (2) remove the access panel by pulling it upwards to release the clips that hold it in place; (3) double cut the first responder loop. NOTE: the OEM ERG does NOT specify which side of the frunk the loop is on; verify on-vehicle.

Note
Per the OEM Tesla Model X Emergency Response Guide (2016-2021 falcon-wing gen): - The OEM ERG documents ONLY ONE first responder loop (the Front Trunk First Responder Cut Loop). There is NO secondary / B-pillar backup loop on this generation. (Single-loop design is what the guide shows; the guide does not print a literal "there is only one loop" sentence.) - PROCEDURE (OEM verbatim steps): 1) Open the hood. 2) Remove the access panel by pulling it upwards to release the clips that hold it in place. 3) Double cut the first responder loop (remove an entire section to prevent the wires from accidentally reconnecting). The OEM ERG does NOT state which side of the frunk the loop is on — do not assume driver's side; verify on-vehicle. - After deactivation the HV circuit requires 2 MINUTES to de-energize — wait before touching HV components. - The 12V battery is ALSO under the hood (separate plastic access panel). The 12V battery supplies power to the HV contactors, so it is part of the HV control path — see the 12V section. - ALWAYS ASSUME ALL HV COMPONENTS ARE ENERGIZED regardless of the procedure used. Cutting the loop opens HV contactors OUTSIDE the pack; the pack itself still holds stored energy. Never cut into or breach the HV battery.

12V battery & SRS

12V location: Under the hood (front), behind a plastic access panel. OEM-text: "The 12 volt battery, outlined in red, is located under the hood and the plastic access panel."

OEM: the 12V battery operates the SRS, airbags, windows, door locks, touchscreen, and lights, is charged by the DC-DC converter, and "supplies power to the high voltage contactors, allowing high voltage current to flow into and out of the high voltage battery." It is under the hood (front) — same general area as the first responder loop but a separate access panel.

discharge: wait 10s after airbag deployment before touching SRS components.

Pack & no-cut zones

Pack location: Floor-mounted under the vehicle (full underbody). OEM-text: "floor-mounted 400 volt lithium-ion high voltage battery"; the floor pan covers the pack — pushing on the floor pan can compromise it.

Pack chemistry: Lithium-ion (OEM-text: "400 volt lithium-ion high voltage battery"; OEM also: cells are dry cells, fluid is clear). The specific cell chemistry (NCA / nickel-cobalt-aluminum, Panasonic 18650) is NOT stated in the Tesla ERG and has NO OEM/authority source — it is widely-reported general industry knowledge (EV press / spec sites only), so treat it as UNVERIFIED for this card. Not safety-critical: handle the pack the same regardless of cathode chemistry.Verify

cable color:Orange

Do not cut:

  • High voltage battery / pack (floor-mounted, full underbody — OEM: never breach the HV battery; do not push on the floor pan)
  • Orange high-voltage cables (entire routing)
  • ERG "No-Cut Zones" / red-outlined areas (HV cables and components — do not cut in the areas shown in red)
  • DC-DC converter and front junction box (HV present, outlined in red — caution during dash lift/roll)
  • Charger (left-hand quarter panel — contains integrated HV junction box)
  • Airbag inflation cylinders (OEM: in the A-PILLARS and in the FALCON-WING DOORS)
  • Seat-belt pre-tensioners (OEM: at the bottom of the B-pillars; may not have deployed)
  • Frontal, knee, curtain, seat-mounted side, and door-mounted airbags / SRS components
  • High-tension falcon-wing door springs (NEVER cut — door can rise rapidly and cause injury/death)
  • ERG "no-cut zones" shown in PINK (HV, gas struts, SRS components, other hazards)

Reinforcement (UHSS):

  • A-pillars and B-pillars — boron steel (OEM-text)
  • B-pillar additionally reinforced with a dual-phase 980 steel pipe running from the roof rail to just below the latch striker (OEM-text)
  • Rocker panels / sills and floor structure around the battery enclosure (general EV structure)

Pack piercing risk: The HV battery is floor-mounted across the underbody; the floor pan covers it. OEM warnings (verbatim): "Never breach the high voltage battery when lifting from under the vehicle"; "pay special attention to ensure that you do not breach the floor pan"; "Never push on the floor pan inside Model X. Doing so can breach the high voltage battery, which can cause serious injury or death." Any tool that breaches the floor pan or enclosure can short cells and trigger thermal runaway. The pack holds stored energy after the loop is cut. OEM: "A damaged high voltage battery can create rapid heating of the battery cells." (This ERG does NOT state a "several days to discharge" figure — do not quote one as OEM-text for this guide.)

Isolate damaged vehicle 50 ft from exposures.

Open NHTSA recalls (32)

Live from NHTSA. Cross-check the VIN against nhtsa.gov/recalls before work.

Responder-relevant (17)

  • 24V376000 · MY 2016 · SEAT BELTS:FRONT:WARNING LIGHT/DEVICESOTA remedy

    Tesla, Inc. (Tesla) is recalling certain 2012-2024 Model S, 2015-2024 Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles. In the event of an unbelted driver, the seat belt warning light and audible chime may not activate as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

    Remedy: Tesla will release an over-the-air (OTA) software update. Owner notification letters were mailed July 26, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-008.

    Filed

  • 24V153000 · MY 2020 · FORWARD COLLISION AVOIDANCE: WARNINGS:EXTERNAL/PEDESTRIAN ALERTOTA remedy

    Tesla, Inc. (Tesla) is recalling certain 2013, 2018-2021 Model S, 2020-2021 Model X, 2018-2022 Model 3, and 2020-2022 Model Y vehicles. A factory reset muted the Pedestrian Warning System (PWS) sounds. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 141, "Minimum Sound Requirements for Hybrid and Electric Vehicles."

    Remedy: Tesla released an over-the-air (OTA) software update, release 2023.44.30.14, free of charge. Owner notification letters were mailed April 27, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-006.

    Filed

Show 15 other recalls
  • 26V283000 · MY 2021 · BACK OVER PREVENTION:SOFTWARE

    Tesla, Inc. (Tesla) is recalling certain 2017, 2021-2023 Model 3, 2020-2023 Model Y, 2021-2023 Model S, and Model X vehicles operating software version 2026.8.6. The rearview camera image may be delay

  • 25V172000 · MY 2021 · AIR BAGS

    Tesla, Inc. (Tesla) is recalling certain 2021-2024 Model S and 2021-2025 Model X vehicles. An air bag with the incorrect horn pad may have been installed, preventing the horn from sounding.

  • 24V967000 · MY 2021 · AIR BAGS:FRONTAL:DRIVER SIDE:CUSHION

    Tesla, Inc. (Tesla) is recalling certain 2021-2025 Model S and Model X vehicles. The driver's air bag could tear during deployment. As such, these vehicles fail to comply with the requirements of Fe

  • 24V615000 · MY 2016 · STRUCTURE:BODY

    Tesla, Inc. (Tesla) is recalling certain 2016 Model X vehicles. The front and center roof cosmetic trim pieces may be adhered to the vehicle without primer. As a result, one or both pieces of trim m

  • 24V554000 · MY 2021 · LATCHES/LOCKS/LINKAGES:HOOD:LATCHOTA

    Tesla, Inc. (Tesla) is recalling certain 2021-2024 Model 3, Model S, Model X, and 2020-2024 Model Y vehicles. The hood latch assembly may fail to detect an unlatched hood condition after the hood has

  • 23V743000 · MY 2021 · STEERING: STEERING WHEEL/HANDLE BAR

    Tesla, Inc. (Tesla) is recalling certain 2021-2024 Model S and Model X vehicles. An incorrect air bag may have been installed when the steering yoke or round steering wheel was replaced with a differ

  • 23V085000 · MY 2016 · STEERING:AUTOMATED/ADAPTIVE STEERINGOTA

    Tesla, Inc. (Tesla) is recalling certain 2016-2023 Model S, Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles equipped with Full Self-Driving Beta (FSD Beta) software or pending installation.

  • 22V702000 · MY 2021 · VISIBILITY:POWER WINDOW DEVICES AND CONTROLSOTA

    Tesla, Inc. (Tesla) is recalling certain 2017-2022 Model 3, 2020-2022 Model Y, and 2021-2022 Model S and Model X vehicles. The window automatic reversal system may not react correctly after detecting

  • 22V296000 · MY 2021 · BACK OVER PREVENTION:DISPLAY FUNCTIONOTA

    Tesla, Inc. (Tesla) is recalling certain 2021-2022 Model S, Model X, and 2022 Model 3 and Model Y vehicles operating certain firmware releases. The infotainment central processing unit (CPU) may over

  • 22V169000 · MY 2018 · BACK OVER PREVENTION:DISPLAY FUNCTIONOTA

    Tesla, Inc. (Tesla) is recalling certain 2018-2019 Model S, Model X, and 2017-2020 Model 3 vehicles equipped with Autopilot Computer 2.5 and operating certain firmware releases. The rearview image ma

  • 21V868000 · MY 2021 · AIR BAGS

    Tesla, Inc. (Tesla) is recalling certain 2021 Model X and Model S vehicles. The driver's air bag cushion may tear during deployment.

  • 21V846000 · MY 2017 · FORWARD COLLISION AVOIDANCE: SENSING SYSTEM: CAMERAOTA

    Tesla, Inc. (Tesla) is recalling certain 2017-2021 Model S, Model 3, Model X, and 2020-2021 Model Y vehicles operating software version 2021.36.5.2. A communication error may cause false forward-coll

  • 21V035000 · MY 2016 · BACK OVER PREVENTION:SOFTWARE

    Tesla, Inc. (Tesla) is recalling certain 2012-2018 Tesla Model S and 2016-2018 Model X vehicles with a center display equipped with a NVIDIA Tegra 3 processor and an 8GB eMMC NAND flash memory device.

  • 20V710000 · MY 2016 · STRUCTURE:BODY

    Tesla, Inc. (Tesla) is recalling certain 2016 Model X vehicles. The front and spine cosmetic roof trim may have been adhered to the vehicle without first using primer. As a result, one or both piece

  • 16V192000 · MY 2016 · SEATS:MID/REAR ASSEMBLY

    Tesla Motors, Inc. (Tesla) is recalling certain model year 2016 Model X vehicles manufactured September 29, 2015, to March 30, 2016. In the affected vehicles, the third row seat back may move forward

Lift / jack points

Lift ONLY in the designated lift areas shown in the ERG. OEM-text: "When lifting or stabilizing Model X, only use the designated lift areas, as shown in green"; "DO NOT USE THE HIGH VOLTAGE BATTERY TO LIFT OR STABILIZE MODEL X"; and "Never breach the high voltage battery when lifting from under the vehicle." (The earlier quote "do not lift the vehicle near or on the high voltage battery or high voltage cables" does NOT appear in this ERG and was removed.)

Fluid hazards

Coolant: Blue glycol-based automotive coolant (OEM-text)

Electrolyte color: Clear — OEM-text: "Lithium-ion battery fluid is clear in color." Cells are dry cells; if damaged only a small amount of fluid can leak.

If burning, toxic vapors:

  • Volatile organic compounds (OEM-named)
  • Hydrogen gas (OEM-named)
  • Carbon dioxide (OEM-named)
  • Carbon monoxide (OEM-named)
  • Soot / particulates (OEM-named)
  • Oxides of nickel, aluminum, lithium, copper, cobalt (OEM-named)
  • Hydrogen fluoride (HF) (OEM-named)

Firefighting

Show firefighting details — Large amounts of WATER applied directly to the HV battery to cool it. Always establish/request an additional water supply. OEM fallback: "If water is not immediately available, use dry chemicals, CO2, foam, or another typical fire-extinguishing agent to fight the fire until water is available." OEM also says consider allowing the battery to burn while protecting exposures., ~3,000 gal

Agent: Large amounts of WATER applied directly to the HV battery to cool it. Always establish/request an additional water supply. OEM fallback: "If water is not immediately available, use dry chemicals, CO2, foam, or another typical fire-extinguishing agent to fight the fire until water is available." OEM also says consider allowing the battery to burn while protecting exposures.

Estimated volume: 3,000 gal

Reignition risk: 24 hours post-fire

Thermal imaging: required during monitoring

Source

Confirm this is your vehicle

Show distinguishing visual

Mid/large SUV with distinctive rear FALCON-WING (double-hinged, upward-swinging) rear doors; front frunk (no engine); 17-inch (43 cm) center touchscreen and no traditional instrument cluster. The falcon-wing rear doors are the unmistakable Model X giveaway. WARNING: those doors have high-tension springs.

Was this card useful?